Tubular Screw Conveyor

Are you still searching for a manufacturer capable of customizing Tubular Screw Conveyors to suit your specific operating conditions? Contact Jiangteng today! We will provide you with a tailored design and a comprehensive, one-stop solution to resolve issues such as material leakage, dust contamination, space constraints, or cumbersome equipment maintenance.

Why Choose Our Tubular Screw Conveyor?

1. Environmental Compliance:

We utilize a patented, fully enclosed tubular housing and end-sealing system to ensure a completely sealed conveying process with zero material leakage or fugitive emissions.

With Jiangteng’s Tubular Screw Conveyor, you can eliminate on-site dust dispersion and material waste, thereby meeting the rigorous environmental protection and workplace safety standards of Europe, the Americas, and the rest of the world (such as relevant EPA and OSHA requirements).

2. Flexible Customization:

Whether you are handling free-flowing grains, dust-prone cement, or sticky chemical raw materials, we provide the optimal solution—eliminating the need to switch between different conveying lines for different types of materials.

We offer a variety of screw flight options—including solid, ribbon, and paddle types—and can recommend the best material composition based on the specific characteristics of your product.

3. Intelligent Control:

The equipment allows for easy adjustment of conveying capacity (ranging from 0 to 100 tons per hour) in response to real-time production demands, ensuring precise material feeding and optimized energy consumption.

An optional high-performance Variable Frequency Drive (VFD) system is available to enable smooth, stepless adjustment of conveying speed.

4. Compact and Durable:

Featuring an integrated, compact design, our system utilizes wear-resistant materials and modular construction for key components, saving up to 60% on installation space.

Maintenance is simplified: the screw shaft can be quickly extracted as a single unit simply by detaching the flanges. Furthermore, the equipment boasts an exceptionally long service life—exceeding that of standard conveying systems by over 30%.

Equipment Structure

Modular Tubular Design: The Tubular Screw Conveyor features a construction utilizing high-strength seamless steel pipes connected via standard flanges. Its length is flexibly customizable (ranging from 1 to 30 meters), allowing for rapid installation and convenient expansion.

Core Drive Components: Equipped with a branded motor and a high-efficiency reducer, the system operates smoothly with low noise levels, delivering continuous and reliable power.

Ease-of-Maintenance Design: The intermediate support bearings feature a design that is either maintenance-free or easily replaceable. The inlet and outlet ports can be flexibly customized in terms of position and dimensions to match your specific interface requirements, ensuring rapid and seamless integration.、

What Specific Problems Does the Tubular Screw Conveyor Solve for You?

We provide tailored solutions for a wide range of industries; if your situation aligns with any of the scenarios listed below, please use them as a reference.

1. Grain and Feed Processing:

Problem: Belt conveyors often result in material spillage and waste, and the conveyed materials are susceptible to moisture absorption.

Our Solution: The tubular screw conveyor's fully enclosed conveying system ensures that grains remain dry and clean, eliminates waste, and complies with food-grade hygiene standards.

2. Chemical and Plastics Industries:

Problem: Materials such as PVC powder and pigments generate significant dust, leading to environmental pollution and health hazards; furthermore, certain materials are prone to clumping and clogging.

Our Solution: Our fully sealed design completely eliminates dust emissions, while specialized screw flight and inner-wall treatments effectively prevent material adhesion and bridging.

3. Building Materials and Construction Industries:

Problem: The conveying of materials such as cement and fly ash generates severe dust, and equipment is subject to rapid wear and tear.

Our Solution: Our enclosed pipeline conveying system achieves zero dust emission, while our selection of wear-resistant materials significantly extends the equipment's service life when handling abrasive substances.

4. Challenges in Special Operating Conditions:

Limited Space? Our compact design allows the conveyor to navigate and wind through narrow spaces.

Explosion-Proof Requirements? We can configure the system with explosion-proof motors and components.

Need Multiple Inlets and Outlets? We offer customized multi-port designs to accommodate complex process layouts.

Technical Parameters

Note: Actual conveying capacity depends on material characteristics, filling coefficient, and conveying angle. Please contact our engineers for complimentary, precise equipment selection calculations and system design solutions.

Case Studies

Case Study 1: A Global Feed Group

Challenge: The existing conveying equipment suffered from severe material spillage and required frequent maintenance.

Our Solution: We provided a stainless steel Tubular Screw Conveyor.

Results: The workshop environment became clean and free of spillage; the equipment operated continuously for two years without requiring a major overhaul, and maintenance costs were reduced by 60%.

Case Study 2: A Chemical Materials Manufacturer

Challenge: The client required conveying equipment that was explosion-proof and capable of handling slightly viscous materials.

Our Solution: We customized a tubular screw conveyor featuring ribbon flights and an explosion-proof configuration.

Results: The sensitive materials were conveyed safely and without leakage, fully complying with the facility's safety regulations.